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Manufacturing Capabilities

Three moulding technologies. One partner.

Plastic injection, rubber, and DMC/SMC moulding — engineered processes backed by modern machinery and an in-house quality lab.

01

Plastic Injection Moulding

Manufacturing of precision thermoplastic components using engineered polymers for industrial and commercial applications, on Haitian injection machines across an 86T–160T range.

Advantages

  • High dimensional repeatability
  • Wide engineering polymer range
  • Efficient high-volume production
  • Complex geometries and thin walls
See ProductsDiscuss a Project

Process

  1. 1Polymer granules
  2. 2Heating
  3. 3Injection
  4. 4Cooling
  5. 5Ejection
  6. 6Finished part

Machines

Haitian 86T · 120T · 160T

Materials

PPABSNylonPBTPCHDPELDPE

02

Rubber Moulding

Manufacture of customized rubber products using compression moulding and allied techniques on Kabeera presses from 60T to 200T, with in-house compound and cure-testing support.

Advantages

  • Custom compounds and hardness
  • Excellent sealing and vibration control
  • Consistent cure via rheometer testing
  • Wide temperature and chemical resistance
See ProductsDiscuss a Project

Process

  1. 1Compound preparation
  2. 2Mould loading
  3. 3Compression
  4. 4Vulcanization
  5. 5De-moulding
  6. 6Inspection

Machines

Kabeera 60T · 70T · 100T · 150T · 200T

Materials

EPDMNBRSiliconeViton
In-House Capability

Our own rubber sheet mill

We don’t just buy rubber sheet — we mill our own. Alfa prepares custom rubber compounds and mills them into sheets built to each client’s hardness, thickness and dimensional requirements. That means quality is controlled from raw compound through to the finished component, and we can match a specification instead of settling for off-the-shelf stock.

  • Compounds mixed and milled in-house to your specification
  • Custom hardness, thickness and sheet dimensions
  • Full control from raw compound to finished sheet
  • Consistent cure, verified by in-house rheometer testing
Request Custom SheetsSee Rubber Moulding

Process

  1. 1Compound preparation
  2. 2Mixing mill
  3. 3Sheet milling / calendering
  4. 4Curing
  5. 5Inspection & cut-to-size
Hardness
30–90 Shore A
Thickness
1–25 mm (to spec)
Sheet size
Cut to client requirement
Compounds
EPDM · NBR · Silicone · Viton · Natural

03

DMC / SMC Moulding

Production of thermoset electrical and industrial components requiring dimensional stability, electrical insulation, and heat resistance using DMC/SMC compression moulding.

Advantages

  • Excellent electrical insulation
  • High heat and flame resistance
  • Dimensional stability under load
  • Strong mechanical performance
See ProductsDiscuss a Project

Process

  1. 1Material preparation
  2. 2Compression moulding
  3. 3Curing
  4. 4Finishing
  5. 5Inspection

Machines

Compression presses

Materials

DMCSMC

Precision in every component

Let's build something together.

Share your drawing, material and volume — our engineering team will help you get the part right, the first time.

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